Processing
Processing process of workwear
The foundation of efficient production
In order to ensure the function and quality of work clothes, MINGBAI has laid out 3 large self-operated modern production bases, put into use of advanced equipment, and planned 6 production lines. A single line can accommodate 30 people. The core team is composed of veteran employees with more than ten years of experience. With targeted craftsmanship, it accurately balances durability, aesthetics and scene adaptability, so that every work clothes can withstand the actual test of high-frequency operations.
The process hazards you need to care about
Uneven needle spacing and improper thread tension debugging make high-frequency use areas such as pockets and seams easily collapse, which directly shortens the workpiece life.
The alignment error of the cutting piece is more than 1mm and the seam edge treatment is rough, resulting in wrinkling and bulging at the splicing, which not only affects the beauty, but also increases the risk of work hooking.
The cutting and sewing process parameters such as waist-lifting volume and sleeve length tolerance are not standardized, and the size of the tooling in the same batch fluctuates greatly, and the employee's wear experience is poor.
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Mingbai process control mechanism
The precision of workwear craftsmanship directly determines the wearing experience and usage costs.MINGBAI eliminates hidden dangers in craftsmanship from the source, so that every workpiece can withstand long-term tests.
Core technicians need more than 10 years of experience in tool sewing and special process operation certification (such as flame retardant seam qualifications
Select mainstream industrial machines such as Jack and Brothers to calibrate needle spacing and thread tension every month to ensure the stability of the basic process.
For customer feedback, the production link will be positioned within 48 hours and the improvement plan will be output.
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Production process
A rigorous process ensures high-quality products
Our workwear production process is linked together, and each step is integrated with advanced processes and equipment to ensure that the workwear produced meet high standards.
01
Fabric preparation and treatment
First, select the appropriate fabric according to the workwear order requirements and check the quality of the fabric. Then use a fabric edge processor (hair machine) to trim the fabric edge to remove the burrs, prepare for subsequent processing, and avoid loose threads during sewing.
02
Cutting process
Use the marker machine to efficiently draw the cutting mark, optimize the material discharge plan, and reduce fabric waste. Then accurately locate the cutting position through the cutting positioning machine (eye clean machine) to perform the cutting operation to ensure the accuracy and efficiency of the cutting
03
Sewing stage
According to the requirements of different parts of the workwear, the corresponding process is used for sewing. During the sewing process, use a template machine to achieve automatic sewing through preset templates as needed to ensure stable sewing quality; use a triple-needle chain stitch machine to complete three open threads at a time to improve efficiency.
04
Locking edge processing
For cut edges and other parts, use a Lockstitch machine to quickly complete the edge locking to prevent disconnection and improve the durability of the workwear.
05
Press and shape
Workwear are processed through an ironing machine to achieve firm bonding of the fabric and quickly remove wrinkle and shape it. It can also be ironed and decorated and ironed with thick materials to make the appearance of the workwear more crisp.
06
Finished product inspection
Comprehensive inspection of sewing quality, dimensional accuracy, appearance, etc. to ensure that each workwear meet the requirements and provide customers with high-quality products.
Special process flow
Only for functional workwear such as waterproof, anti-static, reflective, etc., with exclusive technology as needed to accurately match scene needs
The hot strip press presses the waterproof glue strips to the joints, and is matched with a nano-waterproof coating to seal the gap and retain breathability.
Conductive fibers are mixed with the cuffs and trouser legs to cause static electricity to be discharged, and anti-static sutures are used in the core area to quickly dissipate static electricity.
The hot-press machine fixes high visible reflective tape, and the digital printing machine prints reflective marks to improve night recognition.
The hot press irons wear-resistant patches on the elbows and knees, and the flat seams + covers + patches triple reinforcement of key parts.
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Attention to detail
In addition to conventional and special processes, these detailed processes also concern the durability and precision of the tooling. We rely on professional equipment to make every detail stand scrutiny
Use a four-eye stitching machine or stitching machine to fix the buttons and select the appropriate model according to the button type to ensure uniform and firm stitching and avoid falling off during daily use. Whether it is four holes, two holes or concealed buckles, they can be fixed stably and improve the integrity of the workwear.
The trouser tripod machine automatically completes the trouser tripod sewing, supports a variety of styles, with beautiful and firm stitching. It does not need to rely on handwork, it is efficient and has stable quality, so it will not easily loosen when used frequently such as belts.
The bartack machine automatically handles the rope head, the knot is firm and beautiful, and supports a variety of bartack methods. Solve the problems of manual bartack and low efficiency, so that drawstring and other parts can be more durable.
For parts such as cuffs and necklines that require exquisite treatment, the hidden seam edging process is used. The stitches are hidden inside the edging, and the surface is wireless, and the edging is flat and beautiful. Improve the overall refinement of the workwear and make it more comfortable to wear.
Combined with laser embroidery machine high-precision restoration logo, digital printing machine balances the clarity of logo and fabric durability.
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in house craftsmanship and production equipment
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contact information
Address: Room 1210, Buliding B, Commercial Office Building, No.1 Slow City, No.88 Xisanzhuang street, Xinhua District, Shiajiazhuang, 050071, CHINA